Real world use cases that leverage
Operational Efficiency
in the shop floor.
25% more Throughput in Under 24 Hours
AI eliminated critical events and boosted throughput to 82,000 t/d, setting a new efficiency benchmark and positioning the plant to exceed 100,000 t/d.
High-Frequency AI Fault Detection for Aluminum Reduction
AI-driven analysis of high-frequency current and voltage signals to detect early-stage anomalies in electrolytic reduction cells, boosting reliability, efficiency, and operational safety.
AI Soft Sensing for Kiln Gas Quality
Real-time virtual sensing of gas quality and pressure in the clinker kiln’s smoke chamber using AI models to support process control and operational efficiency.
AI/ML Scalability at Samarco's OT
From a single conveyor belt model to 15 AI applications in less than 3 months, Samarco shows how scaling AI in OT is possible with the right strategy. Powered by SIENTIA™, this journey is redefining efficiency in mining operations.
Soft sensors for conveyor belts at Samarco
Unplanned stoppages in conveyors are costly. Samarco deployed a virtual sensor to estimate mass flow in real time, boosting reliability and feeding APCs directly — all powered by SIENTIA™.
Soft Sensors for quality prediction at Samarco
Instead of waiting 2 hours for lab results, Samarco now predicts silica grade every 5 minutes with a virtual sensor. This real-time insight feeds flotation APCs, cutting reagent waste and ensuring product quality.
Transform Operations with AI
Harness the power of artificial intelligence to optimize and streamline your industrial operations. Let us empower your business with innovative solutions tailored for heavy asset industries.